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rv:fuel_pump_diagnosis

An excerpt from OBD1 Fuel Supply System Checks

Lift Pump Electrical Circuit

1. This procedure applies direct voltage to run the lift pump. If the pump runs, it may be a fuel pump relay circuit problem which step 2 will locate. - Apply fused 12vt to lift pump test terminal. -Listen for lift pump. Does lift pump run? NO: Open in CKT 120 or CKT 450 or CKT 490 to the fuel pump or faulty lift pump. YES: Go to step 2.

2. This step checks voltage from the battery and the ground circuit to the relay. - Disconnect Lift Pump Relay. - Ingnition “ON”, engine “OFF.” - Probe relay harness connector terminal “B!” with a test light to ground. Is test light “ON”? NO: Repair open CKT 440. YES: Go to step 3.

3. This step determines if there is voltage from the battery, terminal “A” to terminal “D” on the relay connector. - Connect test light between harness connector terminal “B1” and “A1”. Is test light “ON”? NO: Repair open ground CKT 450. YES: -Connect test light between terminal “B3” and ground. -Crank engine. Is test light “ON”? NO: Open in CKT 806. YES: Go to step 4.

4. This completes the fuel pump relay circuit, but the oil pressure switch should also be diagnosed. - Faulty connection at relay, open in CKT 450 or faulty Relay. Continue testing oil pressure switch. - Engine rinning. -Engine at normal operating temperature. - Oil pressure normal. - Disconnect fuel pump relay. - Using a volt meter connected to ground, probe fuel pump relay harness connector terminal “A3”. Is there B+ voltage? NO: Open in CKT 440 or 120 to the oil pressure switch or faulty oil pressure switch. YES: - Reconnect fuel pump relay. - Ignition “OFF”. - Probe fuel pump relay terminal “A3” with a test light to ground. Is test light “ON”? No: No trouble found. YES: Faulty oil pressure switch.

Note: When all diagnosis and repairs are complete, CLEAR DTC(s) and verify operation.

rv/fuel_pump_diagnosis.txt · Last modified: (external edit)